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SERVICES

We are always at services of our valued customers to their satisfaction at best packing, most economical and lowest possible rates. Send in your queries now and we will get back to you with the best deals within few days as per your specifications. We strives for excellence through its products and services. JYOTI METALS is known for it's prompt reply, always eager to serve it's customers in better way. We always apply new ideas to improve our quality and attractive packing. Our timely shipment enables us to avoid any type of Delivery time problems. We are very strict about timings given to us by our customer.We have a very strong network throughout INDIA, which helps us to source any product at very competitive rate within certain committed time period. So, our customers can get everything under one roof at competitive prices.

Precision Manufacturing Services

1. Core Service

Service	Technical Parameters/Details	Customer Value
CNC Turning	Accuracy: ±0.002mm Max. Diameter: Φ340mm Materials: Stainless Steel, Aluminum, Brass, etc.	– High-precision shafts/disks – Small to mass production
CNC Milling	4/5-Axis Machining Positioning Accuracy: ±0.01mm Max. Travel: 1000×600×400mm	– Complex structures in one setup – Reduced re-clamping errors
Precision Drilling/Tapping	Hole Range: Φ0.5mm~Φ50mm Thread Accuracy: ISO Grade 2 Deep Hole (L/D≤10:1)	– High-accuracy threaded parts – Automotive/electronics applications
Sheet Metal Fabrication	Laser Cutting (±0.1mm) Bending Accuracy: ±0.2° Max. Thickness: 6mm (Stainless Steel)	– Custom enclosures/brackets – Rapid prototyping

2. Technical Support

Service	Details	Customer Value
DFM Analysis	– Free design optimization – Cost reduction up to 20% – 3D simulation	– Avoid production issues – Lower costs
Rapid Prototyping	– 3D Printing (SLS/SLA) – 48-hour sample delivery – Material options	– Faster development cycles – Design validation
Engineering Drawing Review	– ASME Y14.5 compliance – Tolerance analysis – Material substitution advice	– Production-ready drawings – Process optimization

3. Material Properties and it's Applications

A. Stainless steel

Grade	Characteristics & Processing	Mechanical Properties	Typical Applications
303	– Free-machining stainless steel (sulfur-added) – Suitable for high-speed turning – Moderate corrosion resistance	– Tensile strength: ≥620 MPa – Hardness: HB 160-220	Bolts, nuts, bushings, and standard fasteners
304	– General-purpose austenitic stainless steel – Excellent corrosion resistance (food-grade) – Weldable/polishable	– Tensile strength: ≥515 MPa – Elongation: ≥40%	Food machinery, chemical pipelines, medical equipment housings
316L	– Molybdenum-added, enhanced acid/alkali resistance – Suitable for marine environments – Electropolishable	– Tensile strength: ≥485 MPa – Hardness: HRB 95	Marine fittings, pharmaceutical equipment, semiconductor components
17-4PH	– Precipitation-hardening stainless steel – Hardness up to HRC 40+ after heat treatment – High strength & wear resistance	– Tensile strength: ≥1100 MPa – Temperature resistance: ≤300°C	Aircraft engine parts, high-strength gears

B. Alumiunum Alloy

Grade	Characteristics & Processing	Mechanical Properties	Typical Applications
6061-T6	– Most widely used structural alloy – Excellent weldability/anodizing results – Optimal strength-to-weight ratio	– Tensile strength: ≥310 MPa – Hardness: HB 95	Automotive frames, drone components, heat sinks
7075-T6	– Ultra-high strength aerospace alloy – Hardness comparable to steel – Requires hard anodizing	– Tensile strength: ≥570 MPa – Hardness: HB 150	Aircraft ribs, military parts, premium bicycle components
5052-H32	– High ductility & corrosion-resistant – Ideal for bending/stamping – Marine-environment suitable	– Tensile strength: ≥230 MPa – Elongation: ≥12%	Marine fittings, electronics enclosures, sheet metal chassis
A380	– Die-casting optimized alloy – Superior flow characteristics – Cost-effective for mass production	– Tensile strength: ≥320 MPa – Hardness: HB 80	Engine housings, power tool casings

C. Copper Alloy

Grade	Characteristics & Processing	Mechanical Properties	Typical Applications
C11000	– Pure copper (electrolytic tough pitch) – Excellent electrical/thermal conductivity (100% IACS) – Soft temper allows deep drawing	– Tensile strength: ≥220 MPa – Conductivity: 101% IACS	Electrical terminals, heat sinks, EMI shielding components
C36000	– Free-cutting brass (lead-added) – High surface finish – Suitable for precision turning	– Tensile strength: ≥340 MPa – Hardness: HB 100	Valve components, clock gears, plumbing hardware
C17200	– Beryllium copper alloy – Heat treatable to HRC 38-42 – Exceptional elasticity/wear resistance	– Tensile strength: ≥1100 MPa – Conductivity: 22% IACS	Spring contacts, non-sparking tools, mold inserts
C46400	– Naval brass (tin-added) – Superior seawater corrosion resistance – Weldable/forgeable	– Tensile strength: ≥380 MPa – Elongation: ≥25%	Marine propellers, offshore fasteners

4. Surface Treatment Specifications

Process Type	Technical Parameters/Test Standards	Application Scenarios
Anodizing	– Thickness: 10-50μm (custom colors) – Hardness: HV≥800 – Salt spray test: 1000h (ASTM B117)	– Wear-resistant exterior parts – Electronics enclosures
Nickel Plating	– Layer thickness: 5-30μm – Porosity: ≤3 pores/cm² (ISO 4527) – Resistivity: 6.9μΩ·cm	– Conductive/anti-corrosion components – Precision connectors
Chrome Plating	– Layer thickness: 5-15μm – Porosity: ≤2 pores/cm² – Resistivity: 12.9μΩ·cm	– Conductive/anti-corrosion components – Stop Wear – Shiny Mirror Look – Precision connectors
PVD(Physical Vapor Deposition) Coating	– Thickness: 10-50μm (custom colors) – Hardness: HV≥800 – Salt spray test: as per ISO-9227or ASTM B117.	– Conductive/anti-corrosion components – Chemical resistant – Medical Devices – Decorative parts – Stop Wear – Shiny Mirror Look – Precision connectors
Sandblasting	– Grit size: 80#-240 (selectable) – Roughness: Ra0.8-3.2μm – Uniformity control: ±10%	– Improving coating adhesion – MATT Surface Finishing

5. Quality Assurance & Testing Standards

Inspection Item	Equipment/Standard	Compliance Standards
Dimensional Inspection	– CMM (Zeiss CONTURA) – Accuracy: 0.9μm+L/300	ISO 9001:2015 GD&T (ASME Y14.5)
Material Certification	– XRF Spectrometer (Olympus) – Composition Report (SGS/ROHS)	ASTM E1251 EN 10204-3.1
Mechanical Testing	– Universal Tester (Instron 300kN) – Tensile/Bend/Hardness Tests	ASTM E8/E18 ISO 6892-1
Water Pressure Testing	– Water Pressure Testing Machine(Tested upto 12 kg/cm² - Made in INDIA. – 40-80 PSI for Pipe and Valves(40-60PSI-Ideal sweet pressure) and Standard Fixtures(60-80PSI as required)	ASSE 1003 US/IPC Indian Standard
Air Pressure Testing	– Air Pressure Testing Machine(Tested upto 12 kg/cm² - Made in INDIA. -PN10,PN16,PN20,PN40 for valves.	ISO 8573-1 ASME/ANSI

6. Customer Service

Service Item	Service Details	Customer Benefits
24-Hour Quoting	– Instant online form (simple parts) – Complex project response ≤8hrs	– Faster decision-making – Cost transparency
Global Logistics	– DHL/FedEx/UPS partnered channels – Export packaging (anti-rust/shock-proof) – Freight insurance available	– Secure on-time delivery – Reduced shipping risks
After-Sales Support	– Quality issue response ≤48hrs – Free rework (within responsibility) – Ongoing technical consultancy	– Supply chain stability – Continuous improvement

7. Value-Added Service

Service Item	Service Details	Customer Benefits
Prototype Production	– Free first articles (≤5pcs) – 30% discount on trial production	– Lower new project risk – Validate mass production feasibility
VMI (Vendor Managed Inventory)	– Safety stock alert system – Weekly inventory reports (with turnover analysis)	– Reduce inventory burden – Enable JIT supply
NDA Protection	– Encrypted drawing/data transfer – Dedicated production isolation area	– IP protection – OEM security

To serve with Heartfelt Commitment

Our guiding principle is to serve our customers with unwavering sincerity, offering them the highest quality services, moving experiences, and pure integrity. We strive for mutually beneficial partnerships that foster win-win outcomes.

Looking for best service partner ?

Send us your drawing, specifications, or sample, and let’s build the right precision component for you.Our experienced team and R&D engineers are ready to fulfill your specific requirements with our best services.

🇮🇳 MADE IN INDIA 🇮🇳

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